c7400er manual

c7400er manual

Batteries, battery analyzers and battery testers: what's the difference. Moisture meter dry ps 7400 by burg-wachter. User manual. 7400 series fra innovative 4-channel analyzer. Cadex c7000 series battery analyzer. User s manual. Cadex. Dell latitude 7400 service manual. Cadex c7400 c battery analyzer never used with box and manual. Cadex c7000 series battery analyzer user's manual. Includes serial port to connect to printer, label printer or PC and USB port for PC Shipped from: Canada Requires the use of one Cadex Universal Battery Adapter or Custom Battery Adapter per bay. Cadex Electronics Inc.Battery diagnostics and monitoring techniques are not advancing as rapidly as the global battery market demands. Much work lays ahead,These incremental improvements will help extend battery life without sacrificing reliability. This is consistent with protecting our environment by being able to fully utilize the life of each battery and reducing the number of packs discarded. Today, Cadex offers a wide range of innovative products that address a variety of battery maintenance requirements including: Battery Analyzers, Battery Maintenance Software, Rapid Testers, Chargers, Battery Adapters. Cadex is ISO 9001 and ISO 13485 (medical) certified and takes advantage of both local and offshore manufacturing to produce high quality products that have earned the company a strong reputation with its customers. Share this Page Company About Us List of Brands News Terms and Conditions Privacy Policy Top Brands Motorola Kenwood Icom Relm (Bendix King) Vertex Standard Customer My Cart My Account Forgot Password. Patent and other rights reserved. Sign in Forgot Password. My Bench Close Sign In Not A Member. Sign Up Join MedWrench OK name type Receive Summary Emails. Forums Documents Videos News Request a quote Request Parts Add to My Bench DESCRIPTION Battery Analyzer The Cadex C7400ER is the most powerful of the C7000 Series battery analyzers.http://yeagersadc.com/files/dayun-150cc-manual.xml

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C7x00 Brochure FEATURES By continuing to browse the site you are agreeing to our use of cookies. Please review our Privacy Policy for more details. All Rights Reserved. Cadex Electronics Inc. All other trademarks mentioned herein are the property of their respective owners. Copyright Copyright 2005 by Cadex Electronics Inc. All rights reserved. No part of this publication or the firmware controlling Cadex product(s) may be reproduced, transmitted, transcribed, stored in a retrieval system, or translated into any language or computer language in any form or by any means without the express written permission of Cadex Electronics Inc. Revision Rights Cadex Electronics Inc.Please contact Cadex Electronics Inc.Disclaimer While every effort is made to ensure that the information contained in this manual is accurate and up-to-date, Cadex Electronics Inc.However, if the equipment is used in a manner not specified by this documentation, the protection provided by this equipment may be impaired. Please read this document and equipment labeling before using the equipment. Modification of Equipment CE, FCC, CSA and other approvals apply only to Cadex C7000 Series Battery Analyzers (C7200, C7400 and C7400ER) in the factory-authorized configuration. Changes or modification to the equipment not expressly approved by Cadex will void the approvals and void the user s authority to operate the equipment. Disposal of Waste Electrical and Electronic Equipment (WEEE) in the European Union This symbol on the product and package indicates that this product must not be disposed of with unsorted municipal waste. Instead, it is your responsibility to dispose of WEEE by handing it over to a designated collection point for the disposal. The separate collection and recycling of waste equipment will help conserve natural resources and ensure that it is disposed of in a manner that protects human health and the environment.http://www.mannaz.pl/userfiles1/daz-3d-hexagon-manual.xml

For more information about where you can drop off your waste equipment for disposal, please contact your local municipal office, waste disposal service or wherever you purchased the product. Cadex C7000 Series Battery Analyzers iii If the equipment is not installed and used in accordance with the instructions in this manual, it may cause interference with radio communications. The equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Subpart B of Part 15 of the FCC Rules, which are designed to provide reasonable protection against such interference when operated in a commercial environment. Operation of this equipment in a residential area may cause interference, in which case the user is required to take whatever measures needed to correct the interference, at their own expense. The equipment is designed with adequate safeguards to protect the user from shock and other hazards when used as specified within this document. If the equipment is used in a manner not specified by this documentation, the protection provided by the equipment may be impaired. Please read the documentation and equipment labeling before using the equipment. The analyzer may be affected by interference from other devices. If the unit is running abnormally, please ensure that the analyzer is moved away from any source of radio interference.Follow these precautions at all times. Clean battery contacts before servicing. To clean battery contacts, use a lintfree cotton swab dipped in 100% isopropyl alcohol. Press the battery firmly into the adapter to ensure a good connection. Ensure that the selected C-code is correct for the chemistry, voltage, and rating of the battery being serviced. Observe battery temperature. Service batteries between 5 C (41 F) and 50 C (122 F). Stop service if battery becomes very hot. The temperatures cited here are the battery temperatures, not ambient the ambient temperatures.

Fast charging outside this temperature range may damage or reduce the life of the battery. Allow cold batteries to warm up and hot batteries to cool before charging. Do not attempt to charge non-rechargeable and primary batteries such as alkaline, carbon-zinc, or non-rechargeable lithium batteries. Do not short the positive and negative battery terminals together at any time. Do not connect leads from one station to another, or to the case. An electrical short to any point outside the station bypasses the current regulation loop and may blow a fuse or cause permanent component damage. Do not exceed the battery manufacturer s recommended charge current and voltage limits for batteries. Do not remove the adapter from the analyzer while the battery is running. Cadex C7000 Series Battery Analyzers v Battery safety cannot be assured when a battery pack is built with individual cells of an unknown nature with a serial and parallel connection. Not all Li-ion cells are suited for multi-cell packs. Only cells that meet tight voltage and capacity tolerances can be used for serial and parallel connection. Mismatched packs are subject to overcharge resulting in venting with flame and fire. Check with the cell manufacturer to see if the cells are suitable for multi-cell packs. In the past, single Li-ion cells were only available to authorized battery manufacturers. Today, imports are becoming readily available and often fall into the hands of the inexperienced. While most brand name cells are equipped with an internal cell disconnect that permanently opens the current path on high pressure, some brands do not provide this safeguard. Many brands don t use a separator that shuts down the battery when high temperatures are reached. The internal safety features are omitted for cost reasons. Please follow the following guidelines when charging and discharging lithium-ion cell(s) and packs.

Failing to follow these rules could result in venting with flame, explosion, fire and personal injury. A cell mismatch may overcharge and vent with flames. Never charge or discharge the battery without connecting a working protection circuit. Each cell must be monitored individually and the current disconnected if an anomaly occurs. Always attach a temperature sensor when charging and discharging the battery. The temperature sensor must disconnect the current on excess temperature. Only connect cells that are matched and have the identical state-of-charge. Pay special attention when using an unknown brand. Not all brands contain intrinsic safety features that protect the cell when stressed. During experiments, place the test battery into a well-ventilated fireproof container. Never leave the battery unattended while under charge or discharge.Do not attempt to perform any service procedures on the analyzer other than replacement of the external fuse or internal backup battery (see Chapter 11, Services and Upgrades, page 114). To reduce the risk of electrical shock hazard, service batteries only when they are removed and disconnected from their end-use equipment. Use the analyzer only as specified in the documentation. Other uses may impair the protection provided by the unit. Use only a grounded AC outlet to power the analyzer. Before attempting any internal service, remove all batteries from the battery stations, turn the analyzer off and disconnect the power cord from the wall socket. Wait a few minutes before opening the cover. Replace fuses only with fuses of the same type and rating (see Replacing the Primary (Input) Fuse, page 114). Replace the internal backup battery only with the same type of battery (see Replacing the Backup Battery, page 115). Observe the correct polarity when installing the backup battery. Discard the used battery according to the battery manufacturer s instructions.

Cadex C7000 Series Battery Analyzers vii The warranty does not cover: Damage caused by abusive operation, negligence, accident, or improper installation. Damage caused by an attempted repair not authorized by Cadex. Cosmetic damage caused by normal wear and tear. Damage from external causes such as leakage spills, power fluctuations, power failure or inadequate shipping. Product received without the appropriate model number, serial number, or safety markings. Products used for rental purposes. Warranty Service Before sending the unit for service, contact Cadex Technical Support. If your product requires warranty service, the representative will provide a Return Authorization form or number and the location of the nearest service center. Ship the product to the service center with freight, insurance, and customs duties prepaid. The Return Authorization form must be included to obtain warranty service. Ensure that the unit(s) is properly packed before shipping, preferably in the original Cadex boxes. Damage caused in transit due to improperly packed items is not covered under warranty. Products returned from warranty service are shipped with freight prepaid by Cadex.You may contact the service center directly to arrange to send the product in for service. A Return Authorization form or number will be provided only if the product is returning to the Cadex Head Office. Ship the product to the service center with freight, insurance and customs duties prepaid. Ensure that the unit(s) is properly packaged before shipping. Note Cadex Electronics Inc.Cadex C7000 Series Battery Analyzers ix Product Features Services rechargeable nickel-cadmium (NiCd), nickel-metal hydride (NiMH), sealed lead-acid (SLA), lithium-ion (Li-ion) batteries and lithium-polymer (Li- Poly). In this manual Li-ion refers to both), lithium-ion and lithium-polymer batteries. Programmable with a total of 17 programs including: o Four basic programs: Auto; Charge; Prime and Quicktest.

Over 1000 custom battery adapters are available and specialty adapters can be ordered. Adapters can be programmed with 10 C-codes. C-Codes contain the chemistry, voltage and rating. Custom adapters are provided with C-Codes of the most common batteries. A menu-driven interface with messages in plain English and status lights. Prints battery service reports and battery service labels. Analyzers can be connected to a PC and operated with BatteryShop software. BatteryShop software allows automated operation and networking of multiple analyzers. Cadex C7000 Series Battery Analyzer 1 Provides control and monitoring of large-scale battery services by connecting up to 120 Cadex analyzers to service up to 480 batteries simultaneously. Provides easy access to a database of information for over 1000 battery models, including C-code settings. Even a novice user can perform a variety of tests and programs. To find out how Cadex BatteryShop can enhance your battery maintenance system, contact Cadex Electronics Inc (see Connecting to BatteryShop, page 70). 2 Cadex Electronics Inc. If you do not have version 6.11, contact Cadex to obtain the upgraded version.) Chapter 1 - Overview provides basic information about product features and connecting the Cadex analyzer to a computer. Chapter 2 - Getting Started goes through the items that are included with the analyzer and how the manual works. It also explains common symbols, abbreviations, acronyms and commonly used terms. Chapter 3 - Operating Principles provides information about the Cadex analyzer, components, display screen, interface and how to use battery adapters with the analyzer. Cadex C7000 Series Battery Analyzer 1 Chapter 5 Battery Service Programs provides detailed information about all the battery service programs. Chapter 6 -C-codes (Configuration Codes) provides detailed information on selecting and managing battery parameters (C-Codes).

Chapter 7 - System Setup and Options describes the analyzer s menu system and provides information about modifying the operation of the analyzer to suit your needs. Refer to this chapter when connecting devices to the analyzer (i.e. printers or a PC with BatteryShop software). Chapter 8 - Reports and Labels provides information about printing battery service reports and labels. Chapter 10 - Custom Programs describes how to create user-defined programs for specialized or advanced applications. Chapter 11 - Services and Upgrades provides information on servicing the Cadex analyzer, including upgrading the firmware. Chapter 12 - System Calibration provides instructions for calibrating the analyzer. Chapter 13 - Solving Problems and Getting Help provides solutions for common problems that may occur when operating the analyzer. Appendix A - Messages and Warnings provides detailed information on fault codes and messages that appear on the display. 2 Cadex Electronics Inc. Potential shock hazard. Potential explosion hazard. Cadex C7000 Series Battery Analyzers 3. These adapters are marked 16K on the rear label. American wire gauge (a U.S. wire size standard) Liquid Crystal Display (also called display) Light Emitting Diode (also called light) Lithium-ion and Lithium-polymer battery chemistry Lithium-ion battery chemistry Lithium-polymer battery chemistry. This chemistry is treated in the same way as Li-ion. Milli-ampere Milli-ampere hour Milli-ohm Nickel-cadmium battery chemistry Nickel-metal-hydride battery chemistry Original equipment manufacturer IBM compatible personal computer Radio frequency Part number State of Charge State of Health Sealed lead acid battery chemistry Universal Serial Bus 4 Cadex Electronics Inc. A battery that provides a current of 1000 milliamperes for 1 hour is rated at 1000mAh (or 1Ah). A combination of cells. The amount of energy that a fully charged battery is capable of holding.

Battery parameters stored in battery adapters that tell the Cadex analyzer how to service a specific battery type (see Chapter 6 - C-codes (Configuration Codes) page 43). Individual items within the battery. One charge and discharge sequence, even if the battery is only partially charged or discharged. A C number is a value that is used to calculate charge and discharge times. A battery rated at 1000mAh provides 1000mA for one hour if discharged at 1C. A discharge of 1C draws a current equal to the rated capacity. The same battery discharged at 0.5C would provide 500mA for two hours. A charge followed by a discharge (or a discharge followed by a charge). Even when batteries are partially charged and discharged, a cycle is considered to have occurred. Batteries with built-in safety protection circuitry. These batteries are used in volatile environments. Reversible capacity loss in NiCd and NiMH batteries caused by an increase in the size of crystals formed within the battery. The set of battery parameters for a specific battery model stored during the Q-Learn or Learn process and used for testing batteries of the same model during QuickTest TM. A matrix is stored with a C-Code. Reconditioning helps break down large crystals, which develop as a result of memory, to more desirable small sizes often restoring the battery to its full capacity. Applies to NiCd and NiMH only. Capacity remaining in the battery when it is inserted in an analyzer. Also called internal resistance. Opposition to current flow and dissipation of energy in the form of heat. Battery capacity lost during storage because of internal leakage between the positive and negative cell plates. Battery equipped with circuits that can communicate with a charger. The current energy content of a battery. The battery condition that takes into account its capacity, resistance and self-discharge.

The capacity level (in percentage of manufacturer-stated battery capacity) that a battery must display to pass a test of battery capacity. The target capacity is an arbitrary benchmark set by the user. By default it is set to 80% but it can be changed. Maintenance charge to compensate for battery selfdischarge. The C7400 and C7400ER has four, the C7200 has two. Displays C-codes or details of a service. The C7200 has two, the C7400 and C7400ER has four Prints labels and reports. Edits the C-Code (battery parameters) Used to exit menus, cancel changes, clear detailed displays. Provides shortcuts to common functions or special features. Provides access to special services. To save settings, start battery service and enter sub-menus. To access a list of options to set up the analyzer. To enter passwords or numeric values in a C-Code. 8 Cadex Electronics Inc. 25 Component Direction keys LED indicators LCD display Function Navigate menus, move between fields, select values, view service details. View current status of batteries in service (activated when a service starts). Fail (Red): Battery service has failed or there is a fault. Connect the unit to an AC electrical power source with the IEC 320 power cord (North American version supplied). Not available on the C7200 analyzer. Connects the unit to a printer or label printer. RS232 serial port (9-pin) USB port Connects a serial printer or label printer. To connect to the serial port of a computer to upgrade the firmware, to use BatteryShop TM or to monitor data. Not available on the C7200 battery analyzer. Not functional with current product firmware. Cadex C7000 Series Battery Analyzers 9 26 Component Cooling fan Primary input fuse Function Operates continuously to keep the interior of the analyzer at an optimum working temperature. Do not restrict the airflow of the analyzer. Leave the fan opening clear. Fan operation is automatic. Protects the unit from internal short circuits.

Can be replaced (see Replacing the Primary (Input) Fuse, page 114). Front LCD Display Interface The LCD display has 2 rows with 40 characters on each row. It has three main states: The Global Display shows the general status of all four stations (or two stations for the C7200) and any batteries being serviced. This is the default view for the C7400 and C7400ER. 10 Cadex Electronics Inc. 27 This is the default view for the C7200. The Detailed Display provides detailed data about one battery service or station when the appropriate station key is pressed. For example, during a service in Station 2, a display similar to this sample appears when you press 2: Note Press or to display additional details such as warning codes, cycles, and program phases. The Menu Display provides access to various functions of the analyzer when the MENU key is pressed (see Menu Structure, page 13). Cadex C7000 Series Battery Analyzers 11 28 Press the MENU key and select menu functions by pressing or to scroll through the menu and pressing ENTER when the desired function is displayed. For example, this message shows one option in the System Security menu: Lights (LEDs) Light Status Explanation RUN (yellow) On Service in progress. READY (green) On Service has completed; Battery has passed the service. Flashing FAIL (red) On Battery failed. All Flashing Flashing randomly Cold battery. Service resumes when battery warms up (code 12). Hot battery. Service resumes when battery cools (code 13). System failed. Turn the analyzer off and then on. Contact Cadex if the condition persists. 12 Cadex Electronics Inc. 29 Menu Structure The menu-driven interface allows access to the various functions of the analyzer. See sections on individual functions for details and instructions. Figure 4: Menu hierarchy of the Cadex Analyzer Cadex C7000 Series Battery Analyzers 13 30 Battery Adapters Adapters are designed to fit specific battery types and shapes. The snap-lock latch allows easy insertion and removal.

There are two types of battery adapters: Custom Adapters accommodate a specific battery shape. There are over 1000 custom adapters available. Universal Adapters are used when a custom adapter is not available. Pins or alligator clips attach to the positive and negative terminals and include a magnetic temperature sensor. Figure 5: Different types of battery adapters ADAPTER HANDLING PRECAUTIONS Do not touch the adapter s gold contacts at the rear or on the analyzer station adapter connector. The static charge can damage microcircuits on the adapter. Do not remove the adapter from the analyzer while it is servicing a battery. Remove the battery first and then the adapter. ESD HANDLING PRECAUTIONS: When the adapter is NOT 14 Cadex Electronics Inc. 31 installed in analyzer: o The battery should not be connected to the adapter o Do not allow anything to touch the gold fingers on the adapter connector card o Do not allow anything to touch the adapter connector in the analyzer's adapter well Each adapter contains up to ten battery service parameters called Configuration Codes (or C-codes) in non-volatile memory. C-codes will not be lost when adapters are removed and reinserted into any station on the analyzer or when the analyzer is turned off. Custom adapters are pre-programmed with C-codes for the most common batteries. If a battery C-code is not available, you can program a new C-code or reprogram an existing C-code into the analyzer. Universal adapters, designed for generic batteries, are programmed with blank C- codes and will display NULL CODE when inserted (see Create or Edit a C-code, page 59). Battery adapters can be installed, removed or reprogrammed while other stations are being used. Once the adapter is inserted, the battery station receiving the adapter automatically uses the last selected C-code. Cadex continuously designs and manufactures adapters for new battery models.

A list of current battery adapter models is available in the adapter catalog available inj print or on the Cadex website. Contact Cadex for a current adapter catalog or download a copy from our web site at Cadex also designs custom adapters for a wide variety of applications. A Battery Adapter Design Form can be downloaded from the Cadex website and used to order a custom adapter. To insert an adapter 1. Place the empty battery adapter into the battery adapter station, putting the front end in place first. Cadex C7000 Series Battery Analyzers 15 32 2. Press down on the back panel (with the label) until the adapter snaps in place. The LCD display for the station changes from NO ADAPT to EMPTY, indicating that the battery adapter has been inserted but does not contain a battery. The second line of the display indicates the program that was selected in the C-code. If the adapter displays NULL CODE, the C-code has not been programmed, (see Create or Edit a C-code, page 59). OBSERVE POLARITY! Do not connect the Universal adapter to the battery with the leads reversed or insert the battery into the adapter in reverse. To remove an adapter 1. Remove the battery from the adapter first. 2. Press the latch bar behind the label on the adapter and lift the adapter upwards. 16 Cadex Electronics Inc. 33 Chapter 4 Basic Battery Service This chapter covers the basic procedures for servicing a battery including: turning on the unit; inserting the battery adapter; selecting the correct C-code and program; inserting the battery; confirming the setting; starting service and recording the results. A boot-up screen appears for 5 seconds: It displays the firmware version on the bottom left (in this case, it is V6.00) and the security level (in this case, it has not been set). This screen can also be cleared after 5 seconds by pressing the ESC key. 2. Insert the battery adapter into a station by sliding the lower-front part of the adapter into the station towards the display.

Press the back end down to close with a click. If adapters are inserted in Stations 1 and 4, a display like this appears: Cadex C7000 Series Battery Analyzer 17 34 If a Universal adapter is used for the first time, NULL CODE appears on the display. You must create a custom C-code (see Create or Edit a C-code, page 59). 3. Insert a battery into the adapter.To clean the battery contacts, use a lint-free cotton swab dipped in 100% isopropyl alcohol. The following message appears when the battery is detected: Note You can set up the Cadex analyzer not to display this message and start service (see Starting Battery Service, page 78). If the display continues to display an Empty message, this means that the Cadex analyzer is not recognizing the battery. There are a number of reasons this may happen: Battery is not inserted correctly. Verify that the battery is correctly and firmly inserted into the adapter. Make sure that the contacts on the battery connect with the contacts on the adapter and check for any switches on the battery. Battery is completely discharged or protection circuits are open.Press ENTER again to confirm the changes. If you want to change any of the settings in the C-code, you should do it now (see Create or Edit a C-code, page 59). Always use the correct C-code, especially the correct chemistry. Failure to do so may damage the battery or cause fire or explosion. 7. If the C-Code is correct, press ENTER to confirm the settings. 8. Press ENTER again to start the battery service. The yellow (run) light appears. Once the service starts, the display will show the current program status as in the following diagram. For detailed information about messages that appear, (see Appendix A - Messages and Warnings, page 132). Cadex C7000 Series Battery Analyzers 19 36 Depending on the battery chemistry and the program selected, service may take anywhere from a few seconds to a few hours. Some programs can take several days or weeks.

If the battery passes after service has completed, the green Ready light comes on. If a battery failed, the red Fail light appears with a Fail code (see Appendix A - Messages and Warnings, page 132): 9. To display details about an ongoing or completed battery service: a) Press the station key to see the detailed display: b) Press to see any applicable warning codes: 20 Cadex Electronics Inc. 37 For more information about message codes, including reasons for battery failure and possible solutions (see Appendix A, Messages and Warnings, page 132).Large batteries may create arcs that may degrade the performance of the analyzer. If it is necessary, follow these instructions: Press and release the Alt key and the station key holding the battery. On the screen that appears, press to select Interrupt and press Enter. Remove the battery within 5 seconds. Cadex C7000 Series Battery Analyzers 21 38 Chapter 5 Battery Service Programs The Cadex analyzer comes with four basic programs, nine advanced programs and four custom programs. These programs measure the battery state of health (SoH), the battery s capacity and find any anomalies that may affect battery performance. If the battery passes the Auto, Prime or Charge service programs, the battery can stay on the charger and stay fully charged until it is used. If the battery fails, the program terminates with the appropriate fault code. Basic Programs The basic programs are Auto, Charge, Prime, and QuickTest (for 16K battery adapters only). These programs cannot be edited. Each program performs functions for different purposes: Program Does this Is used for this Auto Exercises batteries to maintain optimum performance. If the Target Capacity cannot be reached, the battery is reconditioned. Restoring batteries affected by memory. Performing routine battery maintenance. Identifying marginally performing batteries. Servicing batteries in unknown condition. Verifying battery condition for warranty claim.